Wire Harness
WIRE HARNESS
STH Wire Harnessing is a custom-engineered assembly of wires, cables, connectors, terminals, and protective components designed to transmit electrical power and signals within a system.
STH Wire Harnessing is designed according to specific routing paths and electrical requirements, making them a critical subsystem in modern electrical and electronic equipment. Our group of professionals check and examine our premium line of Wire Harnessing on different required parameters. We offer Wire Harnessing at nominal prices to make a long-term relationship with our esteemed customers.
Applications
Electric Vehicles (EVs) and Hybrid Vehicles
Battery Management Systems (BMS)
Inverters, DC-DC Converters, and On-Board Chargers
Household appliances and HVAC systems
Industrial machinery control panels
Communication, instrumentation, and safety circuits
Features
Compact and organized routing for efficient installation
Customized harness design for specific connector and layout requirements
Resistance to vibration, heat, oil, and mechanical stress
100% continuity, insulation, and pull-test verified
Compliance with automotive standards (IATF-16949, IPC/WHMA-A-620)
AVAILABLE OPTIONS
| Parameter | High Voltage Harness | Low Voltage Harness | ||||||||||||
| Operating Voltage | 60V – 1000V DC | Up to 60V DC | ||||||||||||
| Current Rating | 20A – 400A | <20A | ||||||||||||
| Temperature Range | –40°C to +150°C | –20°C to +105°C | ||||||||||||
| Conductor Type | Copper / Tinned Copper / Aluminium | Copper / Tinned Copper | ||||||||||||
| Cable Insulation | XLPE, Silicone, Teflon (PTFE), FEP | PVC, XLPE, TPE | ||||||||||||
| Connector Type | TE Connectivity, Amphenol, Yazaki, Kostal | JST, Molex, Delphi, Sumitomo | ||||||||||||
| Shielding | Braided copper shield / Aluminium foil shield | Optional (for signal lines) | ||||||||||||
| Protection | Braided sleeve, corrugated conduit, over-moulding | PVC sleeve, corrugated tube | ||||||||||||
| Colour Code | Orange (HV standard) | Black or multi-colour | ||||||||||||
| Testing | Hi-pot test, Insulation Resistance, HVIL check | Continuity, Contact Resistance, Pull Test | ||||||||||||
| Ingress Protection | IP67 / IP68 | IP54 / IP65 | ||||||||||||